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Failure Modes and Effects Analysis
Training Objectives l Course Content l Who should attend? l ollow on Courses
Introduction

Having invested effort into designing and developing the “perfect solution” it is surprising how often Murphy’s law intervenes and “something” or several “something's” go wrong. Why didn’t we identify these risks or failures beforehand? If we had, as is often the case, they could easily have been avoided and the customer satisfaction would not have been impacted. Failure Mode and Effects Analysis (FMEA) is a methodology to maximise Customer satisfaction by eliminating or reducing the impact of known or potential problems. The more demanding customer, competitive and legal environments become the lower the tolerance of failure, hence methodologies like FMEA become a must have skill.

Objectives

This two-day programme makes use of a number of different case studies to illustrate the principles and different applications of FMEA. Upon completion delegates will understand:

How to undertake a FMEA analysis for a product, service or process
How to apply FMEA at different stages in a Six Sigma environment
How to organise, manage and maintain a FMEA review.
The challenges and opportunities of applying FMEA in their organisation.

Course Content

The course contains a number of exercises that will reinforce the learning of delegates.

FMEA overview

Defining Scope and Boundaries

Identifying Failure Modes

Determining Occurrence

Determining Severity

Determining Detectability

Defining Corrective Actions

Controlling a FMEA

Applying FMEA at different stages in a Six Sigma environment

The FMEA process and plan

Establishing and managing a FMEA team

FMEA pitfalls and benefits

FMEA and robustness

Legal considerations

FMEA and ISO standards and guidelines

Who should attend?

This two day course is for in-house delivery. This course is for Six Sigma Green Belts and delegates undertaking a Six Sigma Black Belt programme who want to learn more about FMEA and be able to use it in product, service and process design.

Follow on courses
The Six Sigma Black Belt programme consists of ten modules of which this is an optional component. The delegate has to complete two mandatory modules and has to choose five from the eight optional modules based on personal and organisational benefit, see the Six Sigma Black Belt course overview.


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