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Course Detail
Define l Measure l Analyse l Improve l Control
 
DMAIC Element Training Workshop Duration Training Workshop Timing Course Content Inter-course Project Activity
Define

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2 days  
bullet

Define Project Charter

bullet

Business Case

bullet

Defining scope

bullet

Voice of the Customer

 
bullet

Requirements statements

bullet

Value definition

bullet

High level process map

bullet

Project plan and milestones

bullet

Team rules

bullet

Inter-course objectives

Verify Customer requirement statements, performance standards and high level process map

Measure

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2 days 4 to 6 weeks after the DEFINE Training Workshop
bullet Project review
bullet Types of measurement.
bullet Measurement definition.
bullet Selecting measurements
bullet Cost of Poor Quality
bullet Data stratification
bullet Sampling
bullet Value add, cost and time
bullet Data collection plan
bullet Measuring yields and capability
bullet Inter-course objectives
Finalise
and verify
measurement definitions and data collection plan. Collect data.
Analyse

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2 days 6 to 8 weeks after the MEASURE Training Workshop
bullet

Project review

bullet

Data Analysis

 
bullet Pareto charts
bullet Frequency charts
bullet Run charts
bullet Box & Whisper charts
bullet Variance
bullet

Detailed process mapping

 
bullet Value Stream Analysis
bullet Complexity
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Cause and effect analysis

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Verifying causes

 
bullet Scatter diagrams
bullet Design of experiments
bullet

Inter-course objectives

Complete and verify analysis.
Verify root cause hypothesis.
Improve

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3 days 6 to 8 weeks after the ANALYSE Training Workshop
bullet

Project review

bullet

Process vision

bullet

Brainstorming approaches

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Lean Principles

 
bullet Muda & 5S's
bullet Push vs Pull
bullet Setup reduction
bullet Theory of Constraints
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Clarifying and selecting potential solutions

bullet

Solution definition

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Evaluating solutions.

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Verifying solutions

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Implementation planning

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Selecting and running pilots

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Identifying and managing risk - FMEA

bullet

Mistake proofing

bullet

Change Management

bullet

Measuring Results

bullet

Implementation plannin

 
bullet Force field analysis
bullet

Inter-course objectives

Formulate and verify solution, define implementation plan. Small scale pilot of solution, measure results and identify issues.
Control 1 day 4 to 6 weeks after the IMPROVE Training Workshop
bullet

Project review

bullet

Statistical Process Control

 
bullet Variation
bullet Individual charts
bullet X bar and R charts
bullet Attribute charts
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Response Plan

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Process Ownership and Management

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Process Scorecard

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Closed-loop Management

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Close and Handover

Complete solution documentation, establish process controls and handover to Process Owner.

Celebrate Success


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