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Lean Six Sigma Practitioner Green Belt
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Introduction

Lean and Six Sigma, both proven business improvement approaches, provide businesses with the ability to maximise customer, employee and shareholder value by minimising process variation and waste. This modular twelve day course provides delegates with a broad range of tools and techniques to become a certified practitioner and participate in or lead improvement projects. It provides a hands-on learning experience for delegates to develop both the technical knowledge and personal skills to deliver quantitative and qualitative process analysis. The course uses a blend of statistical analysis and practical exercises that builds confidence in the use of statistical tools. Minitab software is introduced and delegates will become competent in the use of statistical process analysis tools which aid data analysis and reporting.

Objectives  

This modular twelve day course (2, 3, 3, 2 and 2 days) will enable delegates to:

Be self sufficient process improvement practitioners that have the capability to analyse business improvement opportunities and deliver business solutions
Understand the activities, tools and techniques of the DMAIC improvement model
Identify stakeholders, analyse their requirements and motivations, manage the relationship and change process.
Use Minitab and Excel to analyse the cause and effect of business defects and process variation
Identify, quantify and select the most suitable solutions
Apply a range of statistical process control approaches to improve the ongoing management and improvement of processes

Course Content

Introduction to Lean Six Sigma   Analyse
Roles and responsibilities  
Inferential statistics
Define  
Confidence intervals
Project Charter  
Run charts and graphical analysis
Stakeholder analysis, communication and change management  
Hypothesis testing theory and Minitab
Voice of the customer  
Analysis of variance (ANOVA)
Process flow charts and SIPOC  
Value add and value stream analysis
Goal deployment  
Waste analysis
Failure and value demand  
Process and gap analysis
Project management, tracking & review   Improve
Change management  
Future value stream mapping
Measure  
5S analysis
Measurement overview and data types  
Creative thinking
Descriptive statistics  
Response surface experiments
Introduction to Minitab  
Solution selection, piloting and implementation planning
Rational sub-grouping  
Stakeholder analysis; training plans
Data collection techniques   Control
MSA methods in Minitab  
Control overview and planning
Sampling theory and plan  
Standardisation and Visual Management
Base-lining (continuous and discrete)  
Control chart theory
Identifying measures, yield & lean metrics  
Advanced control charts
Current state value stream mapping  
Response charts
Failure modes & effects analysis (FMEA)  
Benefit validation
     
Transfer and replication
     
Project closure
     
Transition and audit

Who should attend?

All staff expected to lead or take part in improvement projects. This will be a part –time, but not insignificant, activity for their role.

Delegate improvement projects

Delegates ideally should come to the training course with a project identified to undertake post-training. Advice and support can be provided on project identification and selection. Project delivery is not compulsory; however the lack of a project may slow the ongoing development of delegates towards certified green belt status. Coaching assistance can also be provided on projects post completion of the training programme.

Follow on courses

Lean Six Sigma Black Belt Conversion course (LSS107)

Further information

Please contact Denis Mahoney at Business Transformation (Training and Coaching) on 07766 333294 or be email at denis.mahoney@business-transform.co.uk.
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